環(huán)保多功能堿性除油劑
LW-31環(huán)保多功能堿性除油劑適用于鋁及其合金陽極氧化工藝前處理工序,能有效去除基材表面自然氧化膜、油污、毛刺、噴砂基材表面浮砂等,并無需酸性中和除灰,便可獲得潔凈、均勻、細(xì)膩、柔和的金屬表面。
堿性除油工藝與傳統(tǒng)工藝的項(xiàng)目對照表:
工藝類型 項(xiàng)目 | 傳統(tǒng)前處理工藝 | 堿性除油處理工藝 |
生產(chǎn)工序復(fù)雜性 | 工序復(fù)雜,影響生產(chǎn)效率。標(biāo)準(zhǔn)前處理工藝槽數(shù)量為10個。 | 工序縮減為5個槽:弱酸水洗--水洗--堿性除油--水洗--水洗--氧化。 |
酸性廢水產(chǎn)生量 | 產(chǎn)生大量酸性(含氟)廢水,生產(chǎn)每噸鋁材產(chǎn)生廢水量為5—8噸。占整條氧化線產(chǎn)生酸性廢水量的大部分。 | 不產(chǎn)生酸性廢水,相反生產(chǎn)每噸鋁材產(chǎn)生約2—3噸堿性廢水。節(jié)約了大量廢水處理成本。 |
鋁損耗 | 鋁損耗較大,生產(chǎn)每噸鋁材鋁損耗在4—8公斤,按年產(chǎn)量1萬噸計(jì)算,每年擠壓坯料浪費(fèi)重量40—80噸。 | 鋁損不及堿腐蝕的十分之一,平均約為0.4公斤/噸,每年節(jié)約的原材料成本非??捎^。 |
廢渣產(chǎn)生量 | 產(chǎn)生大量廢渣,增加了生產(chǎn)成本。氧化廢渣七成以上由前處理產(chǎn)生。 | 產(chǎn)生的廢渣不及傳統(tǒng)工藝的十分之一。大幅縮減廢渣處理成本。 |
車間環(huán)境 | 堿腐蝕槽在工作時會產(chǎn)生大量堿霧,不僅惡化了生產(chǎn)人員的工作環(huán)境,對車間設(shè)備及氧化、電泳工藝也會有破壞作用,增加了管理成本。 | 無堿霧、堿味污染空間。對車間環(huán)境友好。
|
配方環(huán)保性 | 含氟離子。 | 不含氟離子。 |
LW-31 Eco-friendly & Multi-functional
Alkaline Degreasing Additive
(Liquid)
LW-31 Eco-friendly&Multi-functional Alkaline Degreasing Additive is suitable for pre-treatment of anodic oxidation process to aluminum and its alloys. It can effectively remove natural oxide film, oil stain, burr, floating sands on the surface of the sand-blasted aluminum profiles and no need to go through the acid neutralization process but the clean, uniform, delicate and soft metal surface can be obtaines.
Comparisons of alkaline degreasing process with traditional process:
Process Items | Traditional pretreatment process | Alkaline Degreasing Process |
Complexity of production process | The process is complex which affects the production efficiency. The number of standard pretreatment process baths is 10. | The process can be reduced to five baths: weak acid rinsing→ rinsing →alkaline degreasing→ rinsing -rinsing → oxidation |
Acidic waste water amount | A large amount of acidic (fluoride- containing) waste water is produced and the amount of waste water produced in the production of per ton aluminum profile is 5-8 tons. It accounts for most of the acidic waste water producedby the whole oxidation line. | No acidic waste water is produced,on the contrary, about 2-3 tons of alkaline waste water are produced per ton of aluminum profiles treatment which can save largeamount of waste water treatment cost. |
Aluminum loss | The loss of aluminum is large. The loss of aluminum is 4-8 kg per ton of aluminum profile in production. According to the annual output of 10,000 tons, the waste weight of extruded profile is 40-80 tons per year. | The loss of aluminum is less than one tenth of that of alkaline etching, the average aluminum loss is about 0.4 kg/ton. The annually saved cost of raw materials is very considerable. |
Waste residue amount | A large amount of waste residue is produced,which increases the production cost. More than 70% of the oxidized waste is produced by pretreatment. | The waste residue produced is less than one tenth of the traditional process. This can greatly reduces waste residue treatment cost. |
Workshop environment | Alkaline etching bath will produce a lot of alkali fog when it works, it is not only deteriorates the working environment of the workers, but also destroys the workshop equipment, oxidation and electrophoresis process, and increases the management cost. | No alkali fog and alkali odor produced which achieves a friendly workshop environment. |
Environmental Protection of Formula | F- containing | F- free |
鋁合金氧化、噴涂前處理專業(yè)供應(yīng)商
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